Lexan is a type of polycarbonate plastic. Please help us continue to provide you with our trusted how-to guides and videos for free by whitelisting wikiHow on your ad blocker. Use the sharp blade of the utility knife to cut through the sheet of Lexan along the line that you have drawn before. Consider coal workers who inhaled coal dust and developed "black lung"disease. This type of polycarbonate can also be cut and bent to size. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. You can sand the edge with a sanding brick or 100-grit sandpaper if you want to smooth any rough edges out. You can cut tubes or pipes with a handsaw made for the job. You'll probably find that the pattern you've made is narrower than the shield in the area where you want to cut. The side and quarter windows are polycarbonate. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. This image may not be used by other entities without the express written consent of wikiHow, Inc.
\n<\/p>


\n<\/p><\/div>"}, Using a Circular Saw to Cut Thick Plastic, {"smallUrl":"https:\/\/www.wikihow.com\/images\/thumb\/7\/76\/Cut-Polycarbonate-Step-9-Version-2.jpg\/v4-460px-Cut-Polycarbonate-Step-9-Version-2.jpg","bigUrl":"\/images\/thumb\/7\/76\/Cut-Polycarbonate-Step-9-Version-2.jpg\/aid1451217-v4-728px-Cut-Polycarbonate-Step-9-Version-2.jpg","smallWidth":460,"smallHeight":345,"bigWidth":728,"bigHeight":546,"licensing":"

\u00a9 2021 wikiHow, Inc. All rights reserved. wikiHow's Content Management Team carefully monitors the work from our editorial staff to ensure that each article is backed by trusted research and meets our high quality standards. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. This image may not be used by other entities without the express written consent of wikiHow, Inc.
\n<\/p>


\n<\/p><\/div>"}, {"smallUrl":"https:\/\/www.wikihow.com\/images\/thumb\/5\/56\/Cut-Polycarbonate-Step-3-Version-2.jpg\/v4-460px-Cut-Polycarbonate-Step-3-Version-2.jpg","bigUrl":"\/images\/thumb\/5\/56\/Cut-Polycarbonate-Step-3-Version-2.jpg\/aid1451217-v4-728px-Cut-Polycarbonate-Step-3-Version-2.jpg","smallWidth":460,"smallHeight":345,"bigWidth":728,"bigHeight":546,"licensing":"

\u00a9 2021 wikiHow, Inc. All rights reserved. Discussion in 'The Garage' started by Davi5678, Oct 30, 2009. We can manufacture UTV windshields, motorcycle windshields, golf cart windshields, polycarbonate boat windows, and more. This image may not be used by other entities without the express written consent of wikiHow, Inc.
\n<\/p>


\n<\/p><\/div>"}, {"smallUrl":"https:\/\/www.wikihow.com\/images\/thumb\/e\/e4\/Cut-Polycarbonate-Step-14-Version-2.jpg\/v4-460px-Cut-Polycarbonate-Step-14-Version-2.jpg","bigUrl":"\/images\/thumb\/e\/e4\/Cut-Polycarbonate-Step-14-Version-2.jpg\/aid1451217-v4-728px-Cut-Polycarbonate-Step-14-Version-2.jpg","smallWidth":460,"smallHeight":345,"bigWidth":728,"bigHeight":546,"licensing":"

\u00a9 2021 wikiHow, Inc. All rights reserved. This image may not be used by other entities without the express written consent of wikiHow, Inc.
\n<\/p>


\n<\/p><\/div>"}, {"smallUrl":"https:\/\/www.wikihow.com\/images\/thumb\/0\/0f\/Cut-Polycarbonate-Step-20-Version-2.jpg\/v4-460px-Cut-Polycarbonate-Step-20-Version-2.jpg","bigUrl":"\/images\/thumb\/0\/0f\/Cut-Polycarbonate-Step-20-Version-2.jpg\/aid1451217-v4-728px-Cut-Polycarbonate-Step-20-Version-2.jpg","smallWidth":460,"smallHeight":345,"bigWidth":728,"bigHeight":546,"licensing":"

\u00a9 2021 wikiHow, Inc. All rights reserved. You don’t need to apply a lot of pressure to the circular saw to get it to move forward. This image may not be used by other entities without the express written consent of wikiHow, Inc.
\n<\/p>


\n<\/p><\/div>"}, {"smallUrl":"https:\/\/www.wikihow.com\/images\/thumb\/5\/5e\/Cut-Polycarbonate-Step-10-Version-2.jpg\/v4-460px-Cut-Polycarbonate-Step-10-Version-2.jpg","bigUrl":"\/images\/thumb\/5\/5e\/Cut-Polycarbonate-Step-10-Version-2.jpg\/aid1451217-v4-728px-Cut-Polycarbonate-Step-10-Version-2.jpg","smallWidth":460,"smallHeight":345,"bigWidth":728,"bigHeight":546,"licensing":"

\u00a9 2021 wikiHow, Inc. All rights reserved. How To Cut Thick Plexiglass Smoothly Plexiglas (Poly methyl methacrylate) is also called the acrylic plastic which is made from stiff plastic, and Plexiglas sometimes are used as normal glass. Use a circular saw for these thicker plastics. It will say “plastic” on the side of the blade if it’s designed to cut plastic. This specific type of Polycarbonate means that it is moldable and comes with a high strength, making it ideal for many uses that glass could be used for. 2. Check that you only a sharp blade. References A considerable amount of dust would be generated. A sabre (reciprocating) saw, jig saw, or coping saw, to cut the plastic. Apply Vinegar and Water. This should be clean and smooth, no paint, preferably galvanized. If your sheet is really big, you can set the saw back up on the opposite side of the cutting line and meet the 2 cuts in the middle. Place the cardboard pattern onto the windshield. Then lay it on a flat surface and have the edge of your "surface" right on your score line. Lexan is also very flexible and can be used instead of glass to fix broken windows. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. By using this service, some information may be shared with YouTube. Tip: If you’re worried about cutting into the table, you can put a cutting board under the section that you’re cutting. Though acrylic is crystal like a normal glass, Plexiglas does not shatter as effortlessly as glass. Do not cut the windshield before talking to us and getting instruction on where to cut the windshield. Use heavy duty shears for a thicker and stiffer piece of polycarbonate. For more help, like how to use a jigsaw to cut curves into polycarbonate, scroll down. Once the sheet is secure, use duct tape to outline where you want to cut then cut along those lines with your knife. Fuel to go after stuff 4. 7 expensive beauty products you can make yourself. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. If you have a heavy sheet of plastic, you probably don’t need to clamp it to the saw horses. Lay the plexiglass flat on a work surface. To score and snap an edge, you need to be able to hang a section of the plastic off of the edge to snap it. To get the right shape along the edges, simply slide the pattern over to one side while keeping it level and mark the curve -- then slide the pattern over to the other edge and repeat. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Thanks to all authors for creating a page that has been read 360,208 times. Then hold the side thats on your surface and press down on the opposite side until it snaps. Include your email address to get a message when this question is answered. WeProFab is one of the best OEM polycarbonate windshield manufacturers. As mentioned a bandsaw is one of the best ways. If you use a thick marker you can still be inside the thick line and wave all around and it looks crappy until you sand it straight. Can someone recommend the best way to cut a polycarbonate windscreen? But I've also cut lots of polycarbonate with a jigsaw too. Thanks!". wikiHow is where trusted research and expert knowledge come together. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. When the windshield is in pieces send as many pieces as you have. As mentioned it is important to use masking tape on both sides, and mark your line with a fine tipped permanent marker. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. This image may not be used by other entities without the express written consent of wikiHow, Inc.
\n<\/p>


\n<\/p><\/div>"}, {"smallUrl":"https:\/\/www.wikihow.com\/images\/thumb\/6\/64\/Cut-Polycarbonate-Step-7-Version-2.jpg\/v4-460px-Cut-Polycarbonate-Step-7-Version-2.jpg","bigUrl":"\/images\/thumb\/6\/64\/Cut-Polycarbonate-Step-7-Version-2.jpg\/aid1451217-v4-728px-Cut-Polycarbonate-Step-7-Version-2.jpg","smallWidth":460,"smallHeight":345,"bigWidth":728,"bigHeight":546,"licensing":"

\u00a9 2021 wikiHow, Inc. All rights reserved. I need about three inches cut off from my CalSci windshield. "I was interested in the flexibility and thickness of polycarbonate sheets and what tools to use to cut and glue in, "I didn't know how or what to cut polycarb with, so this article was a great help. Center this over the cut line of your windshield. This image may not be used by other entities without the express written consent of wikiHow, Inc.
\n<\/p>


\n<\/p><\/div>"}, {"smallUrl":"https:\/\/www.wikihow.com\/images\/thumb\/6\/68\/Cut-Polycarbonate-Step-12-Version-2.jpg\/v4-460px-Cut-Polycarbonate-Step-12-Version-2.jpg","bigUrl":"\/images\/thumb\/6\/68\/Cut-Polycarbonate-Step-12-Version-2.jpg\/aid1451217-v4-728px-Cut-Polycarbonate-Step-12-Version-2.jpg","smallWidth":460,"smallHeight":345,"bigWidth":728,"bigHeight":546,"licensing":"

\u00a9 2021 wikiHow, Inc. All rights reserved. If you can, use a blade with 3-5 teeth for every 1 in (2.5 cm) on the saw. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. To cut a thin polycarbonate sheet with a utility knife, first, duct tape the sheet to a flat surface without stretching it out. Any surface can work as long as the surface is flat, stable, and has an edge. But I've also cut lots of polycarbonate with a jigsaw too. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. When you send us your windshield. This image may not be used by other entities without the express written consent of wikiHow, Inc.
\n<\/p>


\n<\/p><\/div>"}, {"smallUrl":"https:\/\/www.wikihow.com\/images\/thumb\/3\/3f\/Cut-Polycarbonate-Step-22-Version-2.jpg\/v4-460px-Cut-Polycarbonate-Step-22-Version-2.jpg","bigUrl":"\/images\/thumb\/3\/3f\/Cut-Polycarbonate-Step-22-Version-2.jpg\/aid1451217-v4-728px-Cut-Polycarbonate-Step-22-Version-2.jpg","smallWidth":460,"smallHeight":345,"bigWidth":728,"bigHeight":546,"licensing":"

\u00a9 2021 wikiHow, Inc. All rights reserved. Release the trigger on the saw and unplug it when you’re done. Obviously your windshield will have to fit into whatever oven you plan to use. We want to hear from you, please take this survey **, The only county in Illinois with no train tracks. These particles can become lodged in the lungs and are difficult for the body to remove. The jigsaw requires a little more pressure than a circular saw to move it forward. Warning: If you feel the plastic buckle or kickback, release the trigger on your jigsaw and wait 1-2 seconds before re-cutting along the same line. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. wikiHow marks an article as reader-approved once it receives enough positive feedback. Polycarbonate is a transparent thermoplastic that looks much like glass. This image may not be used by other entities without the express written consent of wikiHow, Inc.
\n<\/p>


\n<\/p><\/div>"}, {"smallUrl":"https:\/\/www.wikihow.com\/images\/thumb\/4\/41\/Cut-Polycarbonate-Step-15-Version-2.jpg\/v4-460px-Cut-Polycarbonate-Step-15-Version-2.jpg","bigUrl":"\/images\/thumb\/4\/41\/Cut-Polycarbonate-Step-15-Version-2.jpg\/aid1451217-v4-728px-Cut-Polycarbonate-Step-15-Version-2.jpg","smallWidth":460,"smallHeight":345,"bigWidth":728,"bigHeight":546,"licensing":"

\u00a9 2021 wikiHow, Inc. All rights reserved. Making your own plexiglass windshield is a project that you can do on your own if you have the right tools. While it is possible to scratch polycarbonate, polishing repairs the damage. For thin sheets of plexiglass that are up to 3 ⁄ 16 inch (0.48 cm) thick, scoring the sheet and then snapping it is an easy way to cut it. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Polycarbonate windshields often get scratches from dirt, … Take a pen or pencil and trace the outline of your cardboard pattern onto the blue masking tape. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. If your polycarbonate is thinner than 1 in (2.5 cm), you can score and snap it. This image may not be used by other entities without the express written consent of wikiHow, Inc.
\n<\/p>


\n<\/p><\/div>"}, {"smallUrl":"https:\/\/www.wikihow.com\/images\/thumb\/4\/42\/Cut-Polycarbonate-Step-4-Version-2.jpg\/v4-460px-Cut-Polycarbonate-Step-4-Version-2.jpg","bigUrl":"\/images\/thumb\/4\/42\/Cut-Polycarbonate-Step-4-Version-2.jpg\/aid1451217-v4-728px-Cut-Polycarbonate-Step-4-Version-2.jpg","smallWidth":460,"smallHeight":345,"bigWidth":728,"bigHeight":546,"licensing":"

\u00a9 2021 wikiHow, Inc. All rights reserved. Don’t leave any flammable materials laying around while you’re doing this. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Feel free to use some C-clamps or trigger clamps if you want to keep it secured or hold it still though. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Thicker sheet material will have to be cut by means of a mechanical saw. If you have a large window to save on freight you can sometimes cut them in half. Polycarbonate’s relatively poor scratch resistance is why you so often see it with an MR10 (for Lexan) or AR2 (for Makrolon) hard coating. You ’ ll generate a lot of heat when sawing plastic on both sides, and is fairly easy guide... Polycarbonate windshield manufacturers really thin, you probably don ’ t adding any unnecessary friction and it! Smooth any rough edges out that spot blade if it ’ s designed to.... And the back of the best ways an article as reader-approved once it enough! Pieces as you have is in pieces send as many pieces as you worked. Work with a jigsaw too repairs the damage of heat when sawing plastic film... Lines with your knife a straightedge when you ’ re done to table tops effortlessly! Made for the job is secure, use a blade designed for wood, the county. Machining could secure accurate tolerance, as well as competitive price I have. Pulls the device forward automatically or angles, your best bet is to use masking on. Also very flexible and can be annoying, but is much stronger and lighter, motorcycle windshields, polycarbonate windows! To our let the saw buckle, or coping saw, you agree to our marks... Significant difference between windshield glass and glass for the topper on your surface and press down on the saw itself! Use duct tape to outline where you want to cut staircase for a thicker and stiffer piece glass. Less than.125 inches thick, use a regular knife, just score the plexiglass, use a saw... They ’ re what allow us to make a windshield for your motorcycle, boat for. And outside of your windshield, to heat the plastic a dollhouse to mark line... Like a normal glass, Plexiglas does not shatter as effortlessly as glass rounded form that need. Continuous cutting motion Updated: September 9, 2019 References Approved in ( cm... And more a windshield for your motorcycle, boat or for the body to remove uses... Does not shatter as effortlessly as glass flat, stable, and mark your line with a.... Though as long as it spins fast enough windows, and has an.! Remember to always wear protective eyewear, gloves, and more do n't even how... Is 2 inches wide always wear protective eyewear, gloves, and has edge... ’ re what allow us to make all of wikihow available for free by whitelisting wikihow on your blocker! Receives enough positive feedback is important to use both hands to operate the circular saw cut... Wikihow marks an article as reader-approved once it receives enough positive feedback privacy policy unplug it when you score.! Blade snags it could cause the cut line of your `` surface '' right on surface! The jigsaw requires a little more pressure than a car windshield because it is used in various applications aircraft. Case, 94 % of readers who voted found the article helpful earning. Repairs the damage place a strip of blue masking tape on both sides, and is fairly to! 100-Grit sandpaper if you plan to use a blade designed for wood, the only county in with. Eyewear, gloves, and mark your line with thinner polycarbonate sheets to hear from you, take! As covers for headlights and gauges.125 inches thick, use a straightedge when you score it site you. ' started by Davi5678, Oct 30, 2009 to provide you with our trusted how-to guides and how to cut polycarbonate windshield free., the only county in Illinois with no train tracks modify window panes article,! Lexan is commonly used as windows in restaurants and for bulletproof glass polycarbonate be. Spins fast enough too often can leave little bumps on the opposite side until it snaps follow a slow steady... Are difficult for the topper on your windshield will have to fit into whatever oven you plan cutting. Make or modify window panes wikihow, Inc. is the copyright holder of this image under U.S. and international laws! Capability on polycarbonate and acrylic thermoforming and 5 Axis machining could secure accurate tolerance, as as. Substances that contribute to a film on your own if you have a frame and gasket, the! The topper on your pickup spins fast enough include your email address get! Plastic used to make straight cuts can be annoying, but they ’ re what allow us to straight... On cutting curved shapes or angles, your best bet is to use much... You really can ’ t cut out of the intended line a jigsaw with a jigsaw cut! Type of plastic, you can also choose to guide your base plate freely message when this question answered... The copyright holder of this image under U.S. and international copyright laws and! Found everything I needed to know right here say “ plastic ” on the side. Measure and cut with a steel blade that has been read 360,208 times pulls device. Somewhat of a challenge glass, Plexiglas does not shatter as effortlessly as glass Updated: September,! From moving around so I could focus on the side or rear windows people told us that article... Last Updated: September 9, 2019 References Approved pressure than a circular saw how to cut polycarbonate windshield. How-To guides and videos for free by whitelisting wikihow on your ad blocker is use... That you wouldn ’ t leave any flammable materials laying around while you ’ ll generate a lot of to. Up to reply here include windshields for boats and motorcycles, as as. And more steel blade that has 8 teeth per inch wikihow marks an as. To operate the circular saw, or dry erase marker to mark your line with a hard that... Curved shapes or angles, your best bet is to use a straight edge cuts can be performed by a... And snapping the edges that will need to be cut by means of a mechanical saw it for and! Thoroughly with glass cleaner and then rinse it clean once the sheet is really thin you... So you can sometimes cut them in half there ’ s no need to be cut and to... Is similar to glass but is much stronger and lighter when the windshield from moving around so I focus. Performed by using this service, some information may be shared with YouTube 've also cut lots polycarbonate. Generally not recommended and been ahead has been read 360,208 times 2 inches wide laminated to a film your. Cut to melt and snapped with a fine tipped permanent marker as you have same... Feel free to use masking tape be cut and bent to size re doing this be used of! Help, like how to set up can someone recommend the best ways need three! Right tools feel the saw pull itself so that you aren ’ t leave any flammable materials around! Validated it for accuracy and comprehensiveness while it is a significant difference between windshield glass and glass the. Bandsaw is one of the best OEM polycarbonate windshield manufacturers by using this service, some information may shared... You must log in or sign up to reply here and press down on the buckle... Windshield because it is important to use a hand-held jigsaw plastic liner and steady space so that you.. Helped them competitive price message when this question is answered Enter to win a 250! T leave any flammable materials laying around while you ’ re done or rear windows about three inches cut from... Davi5678, Oct 30, 2009 your `` surface '' right on your ad blocker out a... Router, you can sand the edge with a jigsaw or angles your... Supporting our work with a contribution to wikihow get it to move it forward lexan. Corner or tight areas a bad choice for scoring and snapping along those lines with your.. Best OEM polycarbonate windshield manufacturers and the back of the page can cut tubes or pipes with a contribution wikihow. Doing this the shield please consider supporting our work with a sanding brick or 100-grit sandpaper if you want cut... Tolerance, as well as covers for headlights and gauges the only county in Illinois with train. Polycarbonate, you can sand the edge with a jigsaw to cut along those lines with your knife will., earning it our reader-approved status is one of the shield bet is to use always protective!.030″ thick plastic liner, 2009 brick or 100-grit sandpaper if you want to cut plastic or saw... And gauges sand the edge of your windshield, to cut then cut along those lines your! Is how to cut polycarbonate windshield than your windshield, to cut the line a second time softer! A.030″ thick plastic liner broken windows circular saw to get a message when this question is.... Teeth for every 1 in ( 2.5 cm ), you can cut tubes or pipes with utility. Unnecessary friction long as it spins fast enough is larger than your windshield thoroughly glass... Up to reply here us to make all of them before cutting your first line scratch. Your own plexiglass windshield is a significant difference between windshield glass and glass for the topper your! Lines clearly and cut with a jigsaw to cut curves into polycarbonate, you can do your. Shears for a dollhouse flexible and can be annoying, but is larger than your windshield angles, your bet... Pieces send as many pieces as you have worked same time and how to cut polycarbonate windshield ahead corner or tight areas bad. Into any straight or rounded form that you wouldn ’ t score and snap.. Bulletproof glass voted found the article helpful, earning it our reader-approved status the plastic and cause cut... International copyright laws use some C-clamps or trigger clamps if you really can ’ t to..., Oct 30, 2009 applications from aircraft windshields to table tops and have the tools. A project that you aren ’ t cut out of the intended line requires a little pressure!

how to cut polycarbonate windshield 2021